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blending 101

Last post 08-08-2009, 8:08 AM by Fourtotheflush. 27 replies.
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  • blending 101

     06-25-2008, 12:05 PM

    before i get to far into this id like to say that this is incredably basic. Its such a hard topic to tackle that i had a hard time sorting out what info was right for this and what was not. Ive re read this thing a million times and i know it isnt where i want it to be but im not sure how to improve it without doubling or trippling how long it is. I hope it helps



    Blending 101
    Does it start with an Idea? Does it start with a featured leaf? Yes. Either you have an idea on what the taste you want to be or you have a leaf that you want to showcase. At this point you roll your first test cigars. If it is a taste that you are after, you use the knowledge of your years of experience to get your idea rolling. Without fail your first blend will not be exactly what you want. If your cigar is too strong you must add a bit of lighter tobacco.( keep in mind however, that not all wrappers will support all kinds of filler. If you go with a very mild flavor wrapper having a very heavy full bodied filler will overpower the flavors wrapper. ) If it has not enough spice you need to ad a bit of tobacco that has spice to it. Depending on what kind of changes you want to make in the flavor profile you can change different factors.
    For example, taming down the power of a cigar is a common issue. You can make a cigar milder in many ways: You can get tobacco from a different country. You can get tobacco that is shade grown. You can get tobacco that has more age on it. You can get tobacco that is a lower priming (maybe the first or second). You can also have any combination of the just recently listed options. There are so many options out there its mind boggling.
    The best way to learn how to blend is to become very familiar with all aspects of tobacco and how it is made into a cigar. With this article I will try and bring to light some of the basics of what needs to be known to blend a cigar. Keep in mind that I am by no means an expert blender. In fact, I am a novice cigar smoker with too much passion and too much time on my hands. Some of this info you have seen before. Some may be new.

    Wrapper/Filler.
    Of course, how much and what kind of tobacco you use will impact the flavor. It is widely understood that a good percentage of the flavor comes from the wrapper leaf. Depending on the strength of the wrapper leaf it can be about 40%-60% of the flavor. (If not more) That means that 60%-40% of the flavor still comes from the filler. Within the filler itself, having the right amount of different leaves is critical. Most of the strength of a cigar comes from the filler. Much of the complexity is in the filler. The filler is the chance to take the focal flavor in the wrapper and give it some life.

    Some of the first decisions in making a blend will probably have to do with what country or region the tobacco will come from based on your tastes and what you are looking to get out of the cigar.

    Country/Region

    Let’s start with the biggie: Cuban tobacco.
    Cuban tobacco is usually described as spicy and more full bodied. It is highly aromatic, and usually complex. In my opinion there is nothing amazing about the tobacco itself, it’s just a very good version of tobacco. The "forbidden fruit" makes it more tempting. Don’t get me wrong, if Cubans weren’t so hard to get id smoke em as often as I could.

    The DR:
    this country produces a lot of tobacco and it seems that many of the strains from the DR originated in Cuba. This combo tends to yield some very complex cigars. I find Dominican tobacco to be not as spicy or as full bodied as Cuban. The best cigar I have ever had was a Dominican puro.

    Ecuador: this region's tobacco is usually a bit on the mild side compared to the same strain grown in other areas. Personally I find cigars with primarily Ecuadorian tobacco a bit on the "simple" side. Not to say it isn’t good, because it is (the 5 Vegas Limitada uses it as a wrapper) it’s just a touch mild.

    Honduras: this is one of my favorite areas to have tobacco from. The tobacco is full bodied and round in flavor. Spice is hit or miss. The aroma is usually strong.

    Mexico: Not usually known for its amazing tobacco. The leaves are strong and stand up to fermentation well. They are also used as binder because of the heartiness

    Nicaragua: This tobacco is very close to Honduran tobacco. I find it less "round" than Honduran but don’t get me wrong, it’s still some of the best tobacco in the world.

    Connecticut: one of the widest used wrappers in the industry. Usually on the mild side. Connecticut shade is more elastic and Connecticut broadleaf is heavier and has more veins. Broadleaf is a common go-to for the maduro process.

    Indonesia: Most Sumatran tobacco comes from Indonesia. The tobacco is "neutral" in nature. There isn’t usually too much of any one flavor. This sometimes can be described as a "classic" tobacco taste

    Cameroon: this region also produces very "neutral" tobacco. It is originally a Sumatran seed that was imported to the area so it has the characteristics of the Sumatran strain just tamed down even more. Because of the neutrality of the leaf it can be used to bind/wrap very complex fillers.

    The differences in country are due to climate, elevation, weather and soil conditions. Each of those factors effect the tobacco differently. It is entirely possible to have tobacco come from two different parts of the same country and taste different. However, for the purpose of this thread, I won’t be getting that detailed.

    The tobacco itself has almost all come down from a Cuban tradition.

    Types of Tobacco
    There are a few major types of tobacco used in cigar production. Most have derived from the two big plants used in Cuba: Criollo and Corojo. All other tobaccos in the world are descendants from these two plants. Through natural selection and genetic engineering most other strains of tobacco were “created”
    The Criollo strain can be documented all the way back to Columbus’s visits to the Caribbean. It is the classic Cuban tobacco. It is rich and round in flavor with a spice to it.
    The Corojo tobacco plant is a derivation of the Criollo. It was created in Cuba through natural selection to resist mold. The taste is a bit more barnyard (in a good way) and it still has a spice to it. Connecticut broadleaf is a common wrapper and binder leaf. It is usually a bit on the mild side and has a tendency to be vegetal in flavor. There is little to no spice.
    The Sumatra seed is also a common wrapper for cigars. The flavor is a bit more even and there is a little spice to it
    It is possible to plant a Connecticut seed in Honduras. This will taste like a standard Connecticut leaf but will take on some of the characteristic of the Honduran growing region. This specific example could give you a “mild but round” flavor.

    Priming
    Another factor in the blending process is the priming of the leaf. The higher the priming, the greater the exposure to the sun, the longer it stays on the plant and the stronger the tobacco. The first priming of the tobacco plant is the lowest leaf on the plant. It is the closest to the ground and gets less sun. The second priming is the next two leaves above; the third priming are the 4th and 5th up from the ground, and so on. There are up to 8 primings of a tobacco plant depending on what type of plant it is.

    Age/Fermentation
    Most tobacco reacts the same way to the ageing process. Age smoothes out the taste and mellows the tobacco as well. The longer it ages the mellower and smoother it will be.

    Once the tobacco is picked it is set aside to ferment and/or age. Not only does this change the color but it changes the flavor profile. A maduro process is different than just aging. Maduro also “cooks” the tobacco. The bales of tobacco are tightly packed. This high pressure causes heat within the bale and the tobacco cooks. The tobacco gets darker and the sugars are drawn out. The tobacco mellows a bit. Many people believe that the darker a cigar is the stronger it is. This is not true. It is actually quite the opposite. A maduro leaf will be a bit mild and sweet compared to the same leaf that has not gone through the maduro process.

    This brings up the tangent of Oscuro vs. maduro. Maduro has more to do with the fermentation where as Oscuro wrapper leaves are taken from the top priming or medio tiempo (literally “half time,” meaning they’ve been left on the plant 50% longer). Since these leaves have been exposed to a maximum amount of sunlight, they begin to cure on the plant. You end up with a darker, thicker, richer and more flavorful leaf than that of a pure maduro.

    Now that you have your test cigars rolled, it is time to get tasting. Every little nuance of the cigar is noted. Qualities that are undesirable are identified. Some tobacco is taken out and some is added. Since there are virtually endless combinations of growing region/seed/priming/age/fermentation, a complete understanding will get you a cigar that is worth smoking. There could be hundreds of test blends.

    This concept of factors beyond growing region influencing flavor is what gave us the Perdomo lot 23. The cigar is made from only tobacco that came from one field. There is exactly one growing region in this cigar, and one type of plant. Complexity comes from blending different primings and how the tobacco is aged.

    Each individual leaf has its own character. How it tastes is made up of all the elements above (plus some not mentioned in detail). The real key in blending is having very discerning taste and an incredible understanding of how everything affects tobacco. This short essay could (in theory) be the beginning of a life long study of the plant and cigars. Many people study the concept of blending all their lives and only a few of those are going to be considered the great blenders of their time.
    Kuzi's cigar catalog blending 101 developing your palate
  • Re: blending 101

     06-25-2008, 12:59 PM

    • Joined on 03-13-2008
    • Hamilton, Montana
    • Posts 409
    • Top 50 Contributor
    Wow, Kuzi...nicely done.

    And you're right...you do have too much time on your hands :P
    "Sometimes I think that the surest sign that intelligent life exsists in outer space is that none of it has tried to contact us yet."

    Calvin, speaking to Hobbes
  • Re: blending 101

     06-26-2008, 1:52 AM

    i still think i coulda done better but i was getting sick of typing it.



    post 800. I wont make it to 1000 before my vacation in a few days. thats ok though. I need to get my cigars for the contest anyway. Im thinking about a Fuente sampler. ... im not sure though. there are so many good cigars out there. and im not exactly made out of money. whatever it is will be good. i promise.
    Kuzi's cigar catalog blending 101 developing your palate
  • Re: blending 101

     06-26-2008, 2:13 AM

    I haven't posted a reply yet because I haven't read the post yet because I haven't had time. I want to be able to sit down and really absorb it. I can tell just by looking at it, though, that there was a ton of work involved.

    You've done us all a huge service, kuz. Thanks!
    Buffalo buffalo Buffalo buffalo buffalo buffalo Buffalo buffalo.
  • Re: blending 101

     06-26-2008, 9:00 AM

    Thanks for taking the time to do that, Kuzi! As a relatively inexperienced smoker, I can see that is a nice basic reference I'll look go to on more than one occassion.
    phobicsquirrel:
    ummm milk it..
  • Re: blending 101

     06-29-2008, 6:20 PM

    • Joined on 05-30-2008
    • Omaha, Ne
    • Posts 74
    • Top 150 Contributor
    Wow Kuzi, great essay. I think it's incredibly insightful and a great help to us newbies out here. Thanks man.
    The knack of flying is learning how to throw yourself at the ground, and miss. --Hitchhikers Guide to the Galaxy
  • Re: blending 101

     07-01-2008, 9:55 AM

    We need a monthly kuzi newsletter. Like the best of kuzi's post this month. This is great man thanks.
    j0z3r:
    I liked it, it tasted less like a Gurkha and more like a normal cigar, good flavors too.
    userbarz.com
  • Re: blending 101

     07-07-2008, 7:31 PM

    Now that I've had a chance to sit and really read this post, wow. Bravo, kuzi. Bravo.
    Buffalo buffalo Buffalo buffalo buffalo buffalo Buffalo buffalo.
  • Re: blending 101

     07-11-2008, 4:13 PM

    Do you think we could get the CCOM guys to buy off on this? They could put it in their catalog and/or newsletter. We could call the column "Kuzi's Corner."


    Ron
  • Re: blending 101

     09-13-2008, 10:31 PM

    there have been a few questions on the forum about this. I thought i would bump it up for the newer folks to get a chance to read and ask questions.

    ill try to answer questions, but no promises on if ill get em right. this is starting to get close to the edge of my cigar knowledge....
    Kuzi's cigar catalog blending 101 developing your palate
  • Re: blending 101

     09-13-2008, 10:54 PM

    I hadn't seen this before... Great post kuzi...
    Luko:
    Just keep in mind if you do, you're pissing off a dude who shaves with a sword.
  • Re: blending 101

     09-14-2008, 2:58 AM

    ya honestly this is an amazing article i appreciated all of it great job
    -living the good life-
  • Re: blending 101

     09-14-2008, 3:56 AM

    urbino:
    Now that I've had a chance to sit and really read this post, wow. Bravo, kuzi. Bravo.
    Yeah, great work Kuzi!! Information overload for me, very nicely done.
    FAV. Smokes are in my Profile....Reviews
  • Re: blending 101

     09-21-2008, 6:09 PM

    Thank you kuzi, I was looking for something like this. I guess I shouldn't be surprised to find it on CCom.

     
    http://down-time.com

    "But I, being poor, have only my dreams;
    I have spread my dreams under your feet;
    Tread softly because you tread on my dreams."
    -William Butler Yeats
  • Re: blending 101

     09-22-2008, 12:44 PM

    kuzi16:
    there have been a few questions on the forum about this. I thought i would bump it up for the newer folks to get a chance to read and ask questions.

    ill try to answer questions, but no promises on if ill get em right. this is starting to get close to the edge of my cigar knowledge....
    If this is CLOSE to the edge of your knowledge then, well... buh... umm... hubba... *confused look* I'm stoopid!

    But seriously Kuzi... nice job, I read this when it first came out and I just read it again... wow

    I'd rather be a Smart-A$$ than a Dumb-A$$
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