Forums for cigar lovers.
Welcome to Cigar.com Sign in | Join | Help
in
 
  Home Cigars Samplers Gifts Accessories Sales Community Info Account

Josh

  • The Cigar Timeline

    Few cigar enthusiasts realize just how much work it takes to create a cigar before it finds its way into their humidors at home. In fact, for some brands, it can be a five-year process; from the time the seeds are planted in the ground to when they are burned by cigar lovers in the US. For your reading pleasure, we have prepared a handy timeline so you can learn about each stop in the life of a cigar.

    Week 1 to Week 3 – Tobacco seeds are unbelievably small. In fact, one single seed is barely visible to the human eye and one pinch of seeds is sufficient to grow a full acre of tobacco. During the first two to three weeks of a cigar’s life, seeds are densely planted in fertilized seedbeds where they remain until they grow approximately six inches tall.

    Month 1 to Month 4 – The strongest and most promising plants are transplanted from the seedbeds to the fields. Over the next three to four months, the plants will be watered and cared for by hand on a weekly basis. Toward the end of this time, the tobacco will grow from four to six feet (depending on the type of tobacco). The leaves are then primed from the bottom of the plant to the top, a process done during the last two weeks.

    Month 4 to Month 6 – Once picked from the fields, the tobacco leaves are brought to large curing barns called “casa de tobacco” where they are cured, turning their colors from green to brown. They are then sewn into hands, two leaves at a time, and hung on large wood poles. The curing process usually takes a month and half and is carefully monitored to maintain a proper humidity and temperature.

    Month 6 to 2 Years and 6 Months – After curing, the tobacco is fermented. This process involves organizing the tobacco into large piles and then consistently raising the temperature, repeatedly. Fermentation evens the color of the leaf and breaks down the tannins in the tobacco, removing many unwanted qualities such as acidic content or an ammonia flavor. This process allows the tobacco to product a rounded and enjoyable flavor when lit. On average, fermentation takes about two years to complete, but can also be a process as short as 12 months or even as long as three years, depending on the thickness of the tobacco.

    2 Years and 6 Months to 3 Years and 6 Months – After fermentation, the tobacco is dried and packed in 150 pound bales, then aged until it is ready for cigar production. While the aging time varies by tobacco and factory, most tobacco is aged for a full year after fermentation.

    3 Years and 6 Months to 3 Years and 9 Months – After aging, the tobacco is delivered to the blenders who organize the materials for the rollers. The tobacco is moistened and rolled into a cigar. Once completed, the cigars are put into temperature controlled aging rooms where they sit for a minimum of 90 days as the tobaccos settle and marry into the designated blend.

    3 Years and 9 Months to 4 Years – Cigars are packed into boxes and shipped to the US where they are imported and sent to consumers.

This Blog

Post Calendar

<November 2009>
SuMoTuWeThFrSa
25262728293031
1234567
891011121314
15161718192021
22232425262728
293012345

Syndication

Cigar.com Links
Print Catalog
Cigar of the Month Club
Newsletter
Community
Our Company
Home
Privacy Policy
Contact Us
Help
800.357.9800  |  service@cigar.com  |  Feedback  |  Search
©1999-2008 Cigar.com, Inc.  All rights reserved.
Terms of use  |  Privacy statement
HACKER SAFE certified sites prevent over 99.9% of hacker crime.